Understanding Haskel Pumps in High-Pressure Systems

Haskel Pump Overview

Haskel pumps are industry-leading air-driven, high-pressure liquid and gas pumps known for their reliability in demanding applications. These rugged, maintenance-free pumps utilize intensifier technology to generate extreme pressures up to 100,000 psi (6,900 bar) with precise control. From hydrogen fueling stations to oil & gas, aerospace, and military applications, Haskel pumps provide safe, efficient pressure intensification where conventional pumps cannot operate. This guide covers Haskel pump principles, configurations, performance characteristics, and specialized applications.

Haskel Pump Key Specifications

Proper Haskel pump selection requires understanding these critical parameters for high-pressure applications.

SpecificationDescriptionConsiderations
Max Output Pressure10,000 to 100,000 psi (690 to 6,900 bar)Determined by intensifier ratio and air supply
Air Drive PressureStandard: 80-150 psi (5.5-10.3 bar)Higher air pressure increases flow rates
Flow Capacity0.1 to 10 GPM (0.4 to 38 LPM)Varies by model and pressure differential
Intensifier Ratio20:1 to 1000:1 commonHigher ratios achieve greater output pressures
Fluid CompatibilityHydraulic oils, water, fuels, specialty gasesMaterials vary by fluid (Inconel, 316SS, etc.)
Temperature Range-65°F to 300°F (-54°C to 149°C)Special configurations available for extremes
Safety FeaturesPressure relief, exhaust mufflers, burst discsCritical for high-pressure operation
CertificationsATEX, PED, ASME, CE, CRNRequired for hazardous area installations

Haskel Pump Installation & Maintenance

Proper installation and minimal maintenance ensure Haskel pumps deliver decades of reliable high-pressure service.

Air Supply Preparation

Clean, dry air is critical for reliable operation.

  • Requirement: 40μm filtration, air lubricator
  • Tip: Maintain 80-150 psi (5.5-10.3 bar) supply pressure
Inlet Filtration

Protect pump from particulate contamination.

  • Critical: 10μm absolute filtration minimum
  • Solution: Install duplex filter systems for continuous operation
Fluid Conditioning

Proper fluid treatment extends service life.

  • Warning: Degassed fluids required for gas boosters
  • Solution: Use Haskel-recommended fluids and additives
Preventive Maintenance

Minimal but critical maintenance requirements.

  • Schedule: Annual inspection for continuous service
  • Check: Air valve operation, seal condition, check valves
Pressure Relief

Essential system safety components.

  • Requirement: Set below maximum rated pressure
  • Safety: Install downstream of pump discharge
Rebuild Kits

Restore original performance when needed.

  • Includes: Seals, valves, wear components
  • Note: Factory-trained technicians recommended

Haskel Pump Product Range

Haskel Liquid Pump
Haskel Gas Booster
Haskel Air-Driven Pump
Haskel Test System

Typical Haskel Pump Applications

Hydrogen Fueling Station
Aircraft Hydraulic Test
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